Laboratory Areas
Equipment and Instrumentation
Metal Cutting Systems
Metal Bandsaw (Horizontal Type)
Brand / Model: Bahar Makina – SG 5018
The metal bandsaw is a precision cutting machine designed for efficient and accurate cutting of metal bars, pipes, and profiles. It operates using a continuous toothed blade that moves in a loop, ensuring smooth and controlled cutting with minimal material loss. This system is essential for preparing test specimens and raw materials, providing consistent dimensions and high repeatability for laboratory and workshop operations.
Applications / Notes
Cutting metal bars, rods, tubes, and structural profiles
Preparation of specimens for mechanical testing and metallographic analysis
Suitable for both ferrous and non-ferrous materials
Enables precise, clean cuts with reduced heat-affected zones compared to abrasive cutting
Scroll Saw (Precision Cutting Machine)
Brand / Model: REXON – SS-16SA
The scroll saw is a precision cutting machine designed for intricate and detailed cutting of thin materials. It uses a fine, vertically reciprocating blade that enables high control and accuracy, especially for complex shapes and internal cuts. This system is particularly valuable in laboratory environments for preparing small-scale samples, prototypes, and delicate components where precision is critical.
Applications / Notes
Precision cutting of thin metal sheets, polymers, and composite materials
Preparation of small specimens for laboratory testing and analysis
Ideal for intricate geometries and internal contour cutting
Variable speed operation (e.g., 990–1500 rpm) allows control for different material types
Belt Grinding and Polishing Machine
The belt grinding and polishing machine is used for surface finishing, material removal, and edge preparation of metallic components. It operates with a high-speed rotating abrasive belt or wheel, enabling controlled grinding, deburring, and polishing processes. This equipment is essential for surface preparation in laboratory environments, ensuring proper finishing quality prior to coating, testing, or further processing.
Applications / Notes
Can be used with different abrasive belts/discs for coarse grinding to fine polishing
Surface grinding and smoothing of metal components
Deburring and edge finishing after cutting operations
Preparation of samples before coating, heat treatment, or metallographic analysis
Vertical Metal Bandsaw
Brand: Rexon Industrial Corp., Ltd.
The vertical metal bandsaw is designed for precise and flexible cutting of metal workpieces, especially for irregular shapes and contour cutting. It utilizes a continuous band blade moving vertically, allowing the operator to guide the material manually for accurate and controlled cuts. This machine is particularly important in laboratory and workshop environments where custom geometries and specimen preparation require high flexibility and precision.
Applications / Notes
Cutting complex shapes and contours in metal sheets and plates
Preparation of custom-sized samples for testing and analysis
Suitable for both straight and curved cutting operations
Enables high maneuverability compared to horizontal bandsaws
Vertical Metal Bandsaw (Decoupage Type)
Brand / Model: Kamsan – S-400-1
Short Description
The vertical metal bandsaw (decoupage type) is designed for precise cutting of metal sheets and components, particularly for complex geometries and contour operations. It operates with a continuous vertical blade, allowing the operator to manually guide the workpiece with high control and flexibility. This machine plays a critical role in laboratory environments for specimen preparation, prototyping, and custom cutting tasks requiring accuracy and adaptability.
Applications / Notes
Contour and profile cutting of metal sheets and plates
Preparation of customized specimens for testing and research
Suitable for both straight and curved cutting operations
Equipped with adjustable table and cutting parameters for improved precision
Abrasive Cut-Off Machine (Chop Saw)
Brand: OSTAŞ Makina San. Tic. Ltd. Şti.
The abrasive cut-off machine is designed for rapid and efficient cutting of metal components using a high-speed rotating abrasive disc. It enables straight and precise cuts on various metallic materials, particularly for sectioning operations. This system is widely used in laboratory and workshop environments for preparing samples, cutting stock materials, and ensuring clean separation prior to further processing.
Applications / Notes
Cutting metal bars, profiles, and structural components
Sectioning specimens for mechanical testing and metallographic preparation
Suitable for fast cutting of hard and tough materials
Provides high cutting efficiency, though may generate heat-affected zones
Abrasive Cut-Off Machine (Portable Type)
Brand / Model: Bosch – GCO 2000
The abrasive cut-off machine (portable type) is designed for fast and efficient cutting of metal bars, pipes, and profiles using a high-speed rotating abrasive disc. Compared to stationary systems, this unit offers greater flexibility and ease of use for various cutting tasks within the laboratory or workshop. It provides reliable performance for quick material sectioning and preparation processes.
Applications / Notes
Cutting metal rods, pipes, and structural profiles
Rapid preparation of specimens for testing and fabrication
Suitable for on-bench and flexible workshop use
High-speed operation (up to ~3500 rpm) ensures efficient cutting performance
Manual Pipe and Tube Bending Machine
Brand: Başaran Hidrolik
The manual pipe and tube bending machine is designed for shaping metal pipes and tubes into desired angles and curvatures without compromising structural integrity. It operates using a mechanical lever system and interchangeable dies, allowing controlled and repeatable bending operations. This equipment is essential in laboratory and workshop environments for producing custom geometries, prototypes, and structural components.
Applications / Notes
Bending of metal pipes and tubes into precise angles and radii
Fabrication of structural elements, frames, and support components
Suitable for low-volume production and prototyping applications
Interchangeable dies enable different pipe diameters and bending configurations
Manual Sheet Metal Guillotine Shear
Brand / Model: Say-Mak SMH 1020
The manual sheet metal guillotine shear is designed for precise cutting of thin toوسطة thickness sheet metals using a mechanical lever system. The machine enables straight, clean cuts with high dimensional accuracy, making it suitable for both educational and research applications. Its robust structure and adjustable back gauge allow repeatable cutting operations, supporting efficient material preparation processes within the laboratory.
Applications / Notes
Straight cutting of sheet metals (steel, aluminum, stainless steel)
Preparation of specimens for welding, forming, and testing
Suitable for low-volume and precision manual fabrication tasks
Adjustable back gauge for repeatable and accurate cutting lengths
Hydraulic Press (100 Ton Capacity)
Brand / Model: Machine-Tech – 100 Ton
The hydraulic press is a high-capacity forming and pressing system designed for shaping, compacting, and assembling metallic materials under controlled compressive forces. With a capacity of up to 100 tons and a stroke length of 40 cm, the system enables precise force application for a wide range of manufacturing and research processes. It is particularly valuable in laboratory environments for material deformation studies, component forming, and experimental investigations requiring high pressure.
Applications / Notes
Metal forming, bending, and shaping operations
Powder compaction and preform production (e.g., powder metallurgy studies)
Assembly and disassembly of mechanical components (press-fit operations)
Material behavior analysis under high compressive loads
Manual Sheet Metal Bending Machine (Box & Pan Brake)
Brand / Model: CAKSAN – Approx. 1250 mm Bending Width
The manual sheet metal bending machine is designed for precise forming and bending of sheet metal components through mechanical leverage. Equipped with a segmented clamping system, it allows the production of various bend geometries, including straight bends, flanges, and box-type structures. The system is widely used in laboratory environments for educational purposes, prototyping, and low-volume fabrication where flexibility and operator control are essential.
Applications / Notes
Bending of sheet metals into angles, channels, and box profiles
Fabrication of enclosures, brackets, and structural components
Prototyping and small-batch production in sheet metal studies
Suitable for teaching fundamental forming and deformation principles
Painting Application Workshop
Robotic Painting System (KUKA Robotic Arm)
Brand / Model: KUKA Industrial Robot (KR Series)
The robotic painting and coating system is an automated solution designed for high-precision and uniform surface coating applications. Equipped with a multi-axis KUKA robotic arm and an integrated spray application unit, the system ensures consistent material deposition across complex geometries. It enables controlled coating thickness, improved surface quality, and high repeatability, making it suitable for both industrial simulation and research activities within surface engineering laboratories.
Applications / Notes
Automated spray painting and coating of metal surfaces
Uniform coating of complex and large components
Surface finishing and protective coating applications
Research on coating thickness control, adhesion, and process optimization
Industrial Paint Mixing System (Agitator Unit)
The industrial paint mixing system is designed for the preparation and homogenization of coating materials prior to application. Equipped with a motor-driven agitator, the system ensures uniform dispersion of pigments, additives, and solvents within the coating mixture. The enclosed structure enhances operational safety while maintaining process stability. This system is essential for achieving consistent coating quality and repeatable application results in laboratory and industrial environments.
Applications / Notes
Homogenization of paints, coatings, and liquid chemical mixtures
Preparation of coating materials before spray or robotic application
Dispersion of pigments and additives for consistent material properties
Suitable for laboratory-scale formulation and process development studies
Laboratory Drying and Heat Treatment Oven
Brand / Model: Heraeus Laboratory Oven
The laboratory drying and heat treatment oven is designed for controlled heating, drying, and thermal processing of materials. Equipped with precise temperature control and uniform heat distribution, the system enables reliable thermal conditioning of samples and coated components. It is widely used in surface treatment laboratories for curing coatings, removing solvents, and conducting heat-related material studies under controlled conditions.
Applications / Notes
Drying and curing of painted or coated samples
Heat treatment of materials under controlled temperature conditions
Removal of moisture, solvents, or volatile components
Thermal testing and preparation of specimens for further analysis
Manuel Welding Workstations
Arc Welding Systems (MIG/MAG, TIG and Plasma Cutting Units)
Brands: Magmaweld, Riland (and similar industrial units)
The arc welding systems consist of advanced welding and cutting units designed for joining and processing metallic materials using various arc-based technologies such as MIG/MAG, TIG, and plasma cutting. These systems enable precise control of heat input, welding parameters, and material interaction, making them essential for both fabrication and research-oriented applications. They play a critical role in laboratory environments by supporting material joining, repair operations, and experimental studies on weldability and microstructural behavior.
Applications / Notes
MIG/MAG welding for structural steel fabrication and general-purpose joining
TIG welding for high-precision and high-quality welds (e.g., stainless steel, aluminum)
Plasma cutting for accurate and efficient material separation
Suitable for experimental welding studies, joint design, and metallurgical investigations
Spot Welding and Dent Pulling Unit (Digital Spotter System)
Brand / Model: ERSİM Spotter / Digital Spotter 6000
The spot welding and dent pulling unit is designed for localized joining and surface correction of sheet metal components. Utilizing resistance-based spot welding technology, the system enables rapid and efficient joining of thin metal sheets, while also supporting dent pulling operations through controlled electrical current application. It is widely used in automotive repair, sheet metal processing, and laboratory-scale fabrication tasks.
Applications / Notes
Spot welding of thin sheet metals (steel panels, automotive components)
Dent pulling and surface correction in sheet metal structures
Localized heating and fastening operations
Suitable for repair, prototyping, and small-scale fabrication processes
Stationary Resistance Spot Welding Machine
Brand / Model: OTC Daihen – SL-AJS35-601
The stationary resistance spot welding machine is an industrial-grade joining system designed for high-quality welding of sheet metal components through resistance welding principles. By applying controlled pressure and high electrical current at the electrode interface, the system generates localized heat to form strong metallurgical bonds. Its rigid structure and precise control capabilities make it suitable for repetitive and high-accuracy welding operations in both educational and research environments.
Applications / Notes
Spot welding of sheet metals in automotive and manufacturing applications
Joining of overlapping metal sheets with high repeatability
Laboratory-scale studies on resistance welding parameters and joint quality
Suitable for production-oriented and heavy-duty welding operations
Suspended Resistance Spot Welding System
Brand / System: FASE / CEBRI&FASE Suspended Welder
The suspended resistance spot welding system is designed for joining sheet metal components using overhead-mounted welding guns. The process is based on electrical resistance heating, where controlled current and pressure are applied to create strong and reliable weld joints. Suspended from an overhead rail structure, the system provides high mobility, ergonomic operation, and easy access to large or complex workpieces such as automotive body structures. It enables efficient and repeatable welding operations in a production-like laboratory environment. The system replicates real automotive manufacturing conditions, providing a realistic platform for both training and process optimization.
Applications / Notes
Resistance spot welding of sheet metal components (e.g., automotive body panels)
Simulation of industrial assembly line welding processes
High-speed joining with consistent and repeatable weld quality
Training in resistance welding techniques and production systems
Robotic Welding Workstations
KUKA Industrial Welding Robot
The KUKA industrial welding robot represents a modern, high-precision automation system designed for advanced welding applications. Equipped with multi-axis motion capability and programmable control, the robot enables highly accurate and repeatable welding operations. Its flexible integration with welding equipment and fixtures allows the execution of complex weld paths while maintaining consistent quality. This system plays a key role in demonstrating contemporary robotic manufacturing and Industry 4.0 concepts within the laboratory.
Applications / Notes
High-precision automated MIG/MAG welding operations
Complex weld path programming and multi-axis movement
Research on welding parameter optimization and process control
Training in robotic automation and smart manufacturing systems
Toyotetsu Welding Robot
The Toyotetsu welding robot is an industrial robotic system designed for automated welding and production-oriented applications. The system provides reliable and repeatable welding performance, making it suitable for demonstrating fundamental robotic welding principles. It enables users to understand the integration of robotic systems with welding processes and offers a practical platform for hands-on training and process evaluation in a controlled environment.
Applications / Notes
Automated welding demonstrations and basic robotic applications
Training on robot-assisted welding processes
Study of repeatability and welding consistency
Integration of welding systems with industrial robotic setups
Robotic Resistance Spot Welding Cell
The robotic resistance spot welding cell is an automated system designed for high-precision joining of sheet metal components using resistance welding technology. The system integrates an industrial robotic arm with a spot welding gun, enabling accurate positioning, controlled force application, and consistent current delivery. This configuration ensures high repeatability, uniform weld quality, and efficient processing of complex geometries. The cell provides a realistic platform for studying automated welding processes, production optimization, and Industry 4.0 applications within the laboratory environment.
Applications / Notes
Automated resistance spot welding of sheet metal assemblies
Simulation of automotive body-in-white (BIW) production processes
High-repeatability welding for quality and process optimization studies
Training in robotic welding systems and automated manufacturing
Machining Workshop
Radial Drilling Machine
The radial drilling machine is designed for drilling, tapping, and boring operations on medium to large-sized workpieces. It features a movable radial arm that allows the drill head to be positioned precisely over the workpiece without repositioning the material. This flexibility makes it highly suitable for workshop and laboratory environments where different hole locations and large components require accurate and efficient machining.
Applications / Notes
Drilling, reaming, and tapping operations on metal components
Machining large or heavy workpieces without repositioning
Adjustable radial arm enables flexible positioning and improved accessibility
Suitable for fabrication, assembly preparation, and prototype manufacturing
Vertical Milling Machine (Drill-Mill Type)
Brand / Model: HELTOS a.s. – VS 32B-B1
The vertical milling machine (drill-mill type) is a versatile machining system used for milling, drilling, and precision shaping of metal workpieces. It features a vertically oriented spindle and an adjustable worktable, enabling controlled material removal and accurate machining operations. This equipment is essential in laboratory and workshop environments for producing complex geometries, preparing test specimens, and supporting research-oriented manufacturing tasks.
Applications / Notes
Milling operations such as slotting, facing, and contour machining
Precision drilling and tapping of metal components
Preparation of test specimens with controlled dimensions
Suitable for prototyping, tooling, and small-scale manufacturing
Conventional Lathe Machine
The conventional lathe machine is used for machining cylindrical components through turning operations. It rotates the workpiece around its axis while a cutting tool removes material to achieve the desired shape, dimensions, and surface finish. This machine is fundamental in laboratory and workshop environments for producing precise components, preparing test specimens, and supporting a wide range of manufacturing and research activities.
Applications / Notes
Turning operations such as facing, straight turning, and taper turning
Thread cutting, drilling, and boring operations
Manufacturing of cylindrical parts such as shafts, pins, and bushings
Preparation of standardized specimens for mechanical and material testing
Large-Scale CNC Gantry Machining Center
Brand: FIL Fresatrici (Italy)
This large-scale CNC gantry machining center is designed for high-precision machining of large and heavy components, particularly in mold and die manufacturing. The system enables multi-axis material removal operations such as milling, drilling, and surface finishing with high dimensional accuracy and stability. Its rigid structure and extended working envelope make it suitable for processing complex geometries and oversized parts.
Applications / Notes
Precision machining of large molds and tooling components
Multi-axis milling and drilling of complex geometries
High surface quality and dimensional accuracy for industrial parts
Suitable for heavy-duty and large-format manufacturing applications
Heavy-Duty CNC Vertical Boring and Milling Machine
Brand: CME
The heavy-duty CNC vertical boring and milling machine is designed for precision machining of large and complex components. The system enables both milling and boring operations with high rigidity and structural stability, making it particularly suitable for mold and die manufacturing. Its vertical configuration allows efficient machining of heavy workpieces while maintaining high dimensional accuracy and surface quality. The machine supports industrial-scale manufacturing and provides a realistic environment for advanced machining applications.
Applications / Notes
Boring and milling operations on large and heavy components
Precision machining for mold and die manufacturing
High rigidity for stable and accurate cutting processes
Suitable for complex geometries and large-scale industrial parts
Assembly Line
The Assembly Line is designed to simulate real-world industrial production and assembly processes within a controlled laboratory environment. This area enables hands-on experience in the assembly, disassembly, and integration of mechanical systems, including internal combustion engine components and vehicle subsystems. It provides a structured workflow similar to industrial production lines, allowing users to understand sequencing, coordination, and efficiency in assembly operations. The setup supports both educational training and applied engineering studies.
Applications / Notes
Assembly and disassembly of engine and vehicle components
Simulation of industrial production and assembly line workflows
Training in systematic assembly procedures and process organization
Understanding component integration and mechanical relationships
Practice in teamwork and task sequencing in production environments
